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Bridging the sim2real gap: Training deep neural networks for heliostat detection with purely synthetic data

Broda, Rafal and Schnerring, Alexander and Schnaus, Dominik and Nieslony, Michael and Krauth, Julian and Röger, Marc and Kallio, Sonja and Triebel, Rudolph and Pitz-Paal, Robert (2025) Bridging the sim2real gap: Training deep neural networks for heliostat detection with purely synthetic data. Solar Energy, 300, p. 113728. Elsevier. doi: 10.1016/j.solener.2025.113728. ISSN 0038-092X.

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Abstract

Deep neural networks have demonstrated remarkable success in image processing across various domains. However, to achieve state-of-the-art performance, a substantial amount of high-quality training data is essential. In the context of optical heliostat monitoring, acquiring such data remains a challenge which is why deep neural networks are still scarcely used. We propose the use of synthetic training data to address this deficit and conduct a comprehensive investigation of scene parameters within our simulation environment to mitigate the sim2real gap. Our findings demonstrate that training models for object and keypoint detection in aerial images of heliostat fields with purely synthetic data is feasible and yields promising results with the appropriate scene configuration. Our best model achieves an average precision (AP) of 0.63 in heliostat detection and accurately detects 61% of outer mirror corners on our test dataset, comprising six manually annotated real-world drone images of a heliostat field. By evaluating the model on a simulated replication of this test dataset, we measure a remaining sim2real gap of 30% and 35% for the respective tasks. Furthermore, we showcase the model’s transferability to other heliostat geometries. By generating an additional 200 synthetic images showing the new geometry and performing a brief fine-tuning of the model, we achieve promising qualitative results on real-world images of another plant. To the best of our knowledge, this work is the first application of deep learning achieving such results in mirror corner detection in airborne imagery of heliostat fields while offering a straightforward approach for power plant transfer.

Item URL in elib:https://elib.dlr.de/217954/
Document Type:Article
Title:Bridging the sim2real gap: Training deep neural networks for heliostat detection with purely synthetic data
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Broda, RafalUNSPECIFIEDhttps://orcid.org/0009-0000-2378-1776195271409
Schnerring, AlexanderUNSPECIFIEDhttps://orcid.org/0009-0004-1700-6481195271418
Schnaus, DominikUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Nieslony, MichaelUNSPECIFIEDhttps://orcid.org/0000-0002-6110-0895195271422
Krauth, JulianUNSPECIFIEDhttps://orcid.org/0000-0001-7769-650X195271424
Röger, MarcUNSPECIFIEDhttps://orcid.org/0000-0003-0618-4253UNSPECIFIED
Kallio, SonjaUNSPECIFIEDhttps://orcid.org/0000-0002-1409-7793195271425
Triebel, RudolphUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Pitz-Paal, RobertUNSPECIFIEDhttps://orcid.org/0000-0002-3542-3391UNSPECIFIED
Date:1 November 2025
Journal or Publication Title:Solar Energy
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:Yes
In ISI Web of Science:Yes
Volume:300
DOI:10.1016/j.solener.2025.113728
Page Range:p. 113728
Publisher:Elsevier
ISSN:0038-092X
Status:Published
Keywords:heliostat, deep learning, object detection, keypoint detection, sim2real, photorealism
HGF - Research field:Energy
HGF - Program:Materials and Technologies for the Energy Transition
HGF - Program Themes:High-Temperature Thermal Technologies
DLR - Research area:Energy
DLR - Program:E SW - Solar and Wind Energy
DLR - Research theme (Project):E - Condition Monitoring, R - Multisensory World Modelling (RM) [RO]
Location: Köln-Porz
Institutes and Institutions:Institute of Solar Research > Qualification
Institute of Robotics and Mechatronics (since 2013) > Perception and Cognition
Deposited By: Broda, Rafal
Deposited On:27 Oct 2025 10:17
Last Modified:27 Oct 2025 10:17

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