Microplasticity and macroplasticity behavior of additively manufactured Al-Mg-Sc-Zr alloys: In-situ experiment and modeling

Abstract

Understanding and controlling the performance of additively manufactured aluminum alloys containing scandium (Sc) and zirconium (Zr) elements heavily relies on knowledge of their microplasticity and macroplasticity behavior. However, this aspect has received very little attention. In this investigation, we examined the microplasticity and macroplasticity behavior of additively manufactured Al-Mg-Sc-Zr alloys before and after aging, using in-situ synchrotron X-ray diffraction and full-field crystal plasticity modeling. Our study provides a quantitative assessment of the transitions from elasticity to microplasticity and then to macroplasticity and analyzes the development of the initial microstructure, particularly the dislocations. We constructed crystal plasticity fast-Fourier-transform models based on dislocation densities. The predicted evolutions of macroscopic stress-strain curves, lattice strains, and dislocation densities agree with in-situ measurements. The present findings provide deep insights into controlling the performance of AM Al-Mg-Sc-Zr alloys. Besides, the micromechanical model developed in this investigation paves the way for predicting the microplasticity and macroplasticity behavior of various metallic materials.