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Deep-Learning-based Dent Detection of Aircraft Surfaces using Synthetic Data

Mhatre, Aditi and Merola, Salvatore and Koschlik, Ann-Kathrin and Rodeck, Rebecca and Wende, Gerko (2026) Deep-Learning-based Dent Detection of Aircraft Surfaces using Synthetic Data. In: CEAS-AIDAA Conference 2025, 69, pp. 37-41. Materials Research Forum LLC. 10th CEAS Aerospace Europe Conference, 28th AIDAA International Congress, 2025-12-01 - 2025-12-04, Turin, Italy. doi: 10.21741/9781644904251-7. ISBN 978-1-64490-425-1.

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Official URL: https://mrforum.com/product/9781644904251-7/

Abstract

Detecting and localizing dents on aircraft surfaces is crucial for maintaining their structural integrity. However, this task can be challenging for humans as dents are not very prominent to the naked eye and require the assistance of light reflections to reveal the damages across the surface. Latest state-of-the-art technologies such as lasers or cameras digitize this step, however the work load is shifted in identifying the dents to the virtual image. The integration of deep-learning methodologies can help automate dent detection. This study compares two object detection architectures: You Look Only Once (YOLOv11) and Real-Time DETection TRansformer (RT-DETR) for dent detection. A high quality dent dataset is prepared, consisting of real and synthetic images of common long- and mid-range aircraft fuselages, to train and test the models. The results indicate that YOLOv11 marginally outperforms RT-DETR in detecting dents with a mean accuracy precision (mAP50) score of 0.66 against the mAP50 value of 0.57 for RT-DETR.

Item URL in elib:https://elib.dlr.de/221397/
Document Type:Conference or Workshop Item (Speech)
Title:Deep-Learning-based Dent Detection of Aircraft Surfaces using Synthetic Data
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Mhatre, Aditiaditi.mhatre (at) dlr.dehttps://orcid.org/0009-0001-2519-0248221688015
Merola, Salvatoresalvatore.merola (at) unina.itUNSPECIFIEDUNSPECIFIED
Koschlik, Ann-KathrinAnn-Kathrin.Koschlik (at) dlr.dehttps://orcid.org/0000-0002-7958-0735221688016
Rodeck, RebeccaRebecca.Rodeck (at) dlr.dehttps://orcid.org/0009-0008-3572-8890221688017
Wende, Gerkogerko.wende (at) dlr.dehttps://orcid.org/0000-0003-2368-2369221688018
Date:20 July 2026
Journal or Publication Title:CEAS-AIDAA Conference 2025
Refereed publication:No
Open Access:Yes
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
Volume:69
DOI:10.21741/9781644904251-7
Page Range:pp. 37-41
Editors:
EditorsEmailEditor's ORCID iDORCID Put Code
Carrera, ErasmoUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Filippi, MatteoUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Publisher:Materials Research Forum LLC
Series Name:CEAS-AIDAA Conference 2025
ISBN:978-1-64490-425-1
Status:Published
Keywords:Aircraft Surface Inspection, Dent Detection, Deep Learning, Aircraft Maintenance, Visual Check, Generative AI
Event Title:10th CEAS Aerospace Europe Conference, 28th AIDAA International Congress
Event Location:Turin, Italy
Event Type:international Conference
Event Start Date:1 December 2025
Event End Date:4 December 2025
Organizer:Council of European Aerospace Societies (CEAS), Italian Association of Aeronautics and Astronautics (AIDAA)
HGF - Research field:other
HGF - Program:other
HGF - Program Themes:other
DLR - Research area:Digitalisation
DLR - Program:D KIZ - Artificial Intelligence
DLR - Research theme (Project):D - short study [KIZ]
Location: Hamburg
Institutes and Institutions:Institute of Maintenance, Repair and Overhaul
Institute of Maintenance, Repair and Overhaul > Maintenance and Repair Technologies
Institute of Maintenance, Repair and Overhaul > Process Optimisation and Digitalisation
Deposited By: Mhatre, Aditi
Deposited On:18 Dec 2025 16:17
Last Modified:24 Jul 2026 11:51

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