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Investigation of the Influence of Printing Parameters on Thermal Shrinkage Behaviour in an Additive Extrusion Process

Johannsen, Erik and Bothor, Carlos and Dinçer, Ugur and Boose, Yannick and Prussak, Robert (2025) Investigation of the Influence of Printing Parameters on Thermal Shrinkage Behaviour in an Additive Extrusion Process. In: Proceedings SE Conference 25 Amsterdam. SAMPE Europe Conference & Exhibition 2025, 2025-10-06 - 2025-10-07, Amsterdam, Niederlande. ISBN 978-90-833728-3-9.

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Abstract

Additive extrusion is a process known for its orthotropic outcoming in terms of material behaviour. While said behaviour has already been intensively assessed for mechanical properties, the process’ influence on thermal shrinkage is yet accurately to be examined. This paper contributes to the assessment of the thermal shrinkage behaviour caused by different printing parameters used in the additive extrusion process. On coupon level, specimens are printed, incorporating fibre-optical sensors. These sensors allow for an in-process assessment of thermal shrinkage over the whole specimen length. While modifications of printing speed and layer height show a clear picture in their influence on thermal shrinkage, the influence of the extrusion factor does not seem to be clearly quantifiable. The results gained in this feasibility study may help to understand thermal shrinkage and therefore to predict processinduced deformations in additive extrusion processes. Other use cases can potentially be seen in mono-material tunable thermal expansion structures or the adjustment of 3D printed membrane-type resonators.

Item URL in elib:https://elib.dlr.de/217810/
Document Type:Conference or Workshop Item (Speech)
Title:Investigation of the Influence of Printing Parameters on Thermal Shrinkage Behaviour in an Additive Extrusion Process
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Johannsen, ErikErik.Johannsen (at) dlr.dehttps://orcid.org/0000-0001-6484-5940195260115
Bothor, Carloscarlos.bothor (at) dlr.deUNSPECIFIEDUNSPECIFIED
Dinçer, UgurUgur.Dincer (at) dlr.dehttps://orcid.org/0000-0002-2484-4545195260127
Boose, YannickYannick.Boose (at) dlr.dehttps://orcid.org/0000-0002-7119-3335UNSPECIFIED
Prussak, RobertRobert.Prussak (at) dlr.deUNSPECIFIEDUNSPECIFIED
Date:2025
Journal or Publication Title:Proceedings SE Conference 25 Amsterdam
Refereed publication:Yes
Open Access:No
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
ISBN:978-90-833728-3-9
Status:Published
Keywords:additive extrusion; thermal expansion; metamaterial; tunable thermal expansion; 3D printing; Polyamide; Process Parameters
Event Title:SAMPE Europe Conference & Exhibition 2025
Event Location:Amsterdam, Niederlande
Event Type:international Conference
Event Start Date:6 October 2025
Event End Date:7 October 2025
Organizer:SAMPE Europe
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:Components and Systems
DLR - Research area:Aeronautics
DLR - Program:L CS - Components and Systems
DLR - Research theme (Project):L - Structural Materials and Design, L - Production Technologies
Location: Braunschweig
Institutes and Institutions:Institut für Systemleichtbau > Adaptronics
Institut für Systemleichtbau > Composite Design
Deposited By: Johannsen, Erik
Deposited On:27 Oct 2025 07:53
Last Modified:27 Oct 2025 07:53

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