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Industry 5.0 in aircraft production and MRO: challenges and opportunities

Moenck, Keno and Koch, Julian and Rath, Jan-Erik and Büsch, Lukas and Gierecker, Johann and Kähler, Falko and Kalscheuer, Florian and Masuhr, Christian and Kipping, Johann and Prünte, Philipp and Schoepflin, Daniel and Eschen, Henrik and Wulff, Lukas Antonio and Rodeck, Rebecca and Wende, Gerko and Gomse, Martin and Schüppstuhl, Thorsten (2025) Industry 5.0 in aircraft production and MRO: challenges and opportunities. CEAS Aeronautical Journal. Springer. doi: 10.1007/s13272-025-00832-3. ISSN 1869-5590.

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Abstract

Globally interconnecting machines, processes, and resources driven by exploring and advancing new technologies definedIndustry 4.0 (I4.0), resulting in, e.g., Cyber-Physical Production Systems (CPPS). The aircraft industry particularly struggledwith transforming production and Maintenance, Repair, and Overhaul (MRO) processes, replacing humans with machinesand automating as well as digitalizing significant parts of their value- and non-value-adding activities. However, in theface of current social and environmental challenges, future industries will need to shift from purely technology-driven tovalue-driven, working sustainably with resources, including human capital. Together, these approaches constitute the ideaof Industry 5.0 (I5.0). On the one hand, the aviation industry faces the challenge that even I4.0 concepts and technologiesare not yet fully exploited or implemented. On the other hand, due to the specific characteristics of aircraft production andMRO as well as the environmental impact of the product, a tremendous potential arises regarding placing human well-beingback into the center of adding value and decreasing environmental footprint while building an industry that is resilient andfortified against disruptions of this era. In line with the I5.0 terminology, in this work, we outline the challenges and oppor-tunities of integrating I5.0 principles into the aircraft production and MRO industries, focusing specifically on the scope ofselected use cases.

(PDF) Industry 5.0 in aircraft production and MRO: challenges and opportunities. Available from: https://www.researchgate.net/publication/390530552_Industry_50_in_aircraft_production_and_MRO_challenges_and_opportunities [accessed Apr 11 2025].

Item URL in elib:https://elib.dlr.de/213672/
Document Type:Article
Title:Industry 5.0 in aircraft production and MRO: challenges and opportunities
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Moenck, KenoTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Koch, JulianTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Rath, Jan-ErikTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Büsch, LukasTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Gierecker, JohannTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Kähler, FalkoTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Kalscheuer, FlorianTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Masuhr, ChristianTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Kipping, JohannTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Prünte, PhilippTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Schoepflin, DanielLufthansa Technik AGUNSPECIFIEDUNSPECIFIED
Eschen, HenrikCTC GmbHUNSPECIFIEDUNSPECIFIED
Wulff, Lukas AntonioICARUS Consulting GmbHUNSPECIFIEDUNSPECIFIED
Rodeck, RebeccaRebecca.Rodeck (at) dlr.dehttps://orcid.org/0009-0008-3572-8890182821646
Wende, Gerkogerko.wende (at) dlr.dehttps://orcid.org/0000-0003-2368-2369UNSPECIFIED
Gomse, MartinTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Schüppstuhl, ThorstenTechnische Universität HamburgUNSPECIFIEDUNSPECIFIED
Date:April 2025
Journal or Publication Title:CEAS Aeronautical Journal
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:Yes
In ISI Web of Science:Yes
DOI:10.1007/s13272-025-00832-3
Publisher:Springer
ISSN:1869-5590
Status:Published
Keywords:Industry 5.0, Aircraft Production & Manufacturing & Logistics, MRO, Human-centric, Sustainable, Resilient
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:Components and Systems
DLR - Research area:Aeronautics
DLR - Program:L CS - Components and Systems
DLR - Research theme (Project):L - MRO and Cabin
Location: Hamburg
Institutes and Institutions:Institute of Maintenance, Repair and Overhaul
Institute of Maintenance, Repair and Overhaul > Maintenance and Repair Technologies
Deposited By: Rodeck, Rebecca
Deposited On:24 Apr 2025 09:15
Last Modified:26 Feb 2026 10:50

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