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Turbine cooling air estimation in thermodynamic simulations

Schneider, Björn (2024) Turbine cooling air estimation in thermodynamic simulations. CEAS Aeronautical Journal. Springer. doi: 10.1007/s13272-024-00776-0. ISSN 1869-5582.

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Official URL: https://link.springer.com/article/10.1007/s13272-024-00776-0

Abstract

Modern gas turbines utilize a high amount of the core mass flow rate for component cooling. Thus, a coherent thermodynamic gas turbine representation demands a well-modeled secondary air system, which is able to estimate mass flow rates depending on respective design decisions. In this paper, the focus is set on the estimation of turbine blade cooling air. For this purpose, five different methods are presented and analyzed. The described concepts can be split into empirical and semi-empirical approaches. The semi-empirical approaches, the Horlock [1], Jonsson [2] and the Halliwell [3] method, are able to predict the blade temperature based on a given cooling mass flow rate or the needed cooling air based on a given blade temperature. In contrast, the empirical methods, the Grieb [4] and the Walsh [5] method, can only predict the cooling air consumption. Due to the fully empirical approaches the field of application is limited to the considered engine structures. On the other hand, the empirical methods lead to a better convergence behavior in comparison to the semi-empirical approaches due to their relatively simple calculation methods. The selected cooling air estimations are implemented in the performance code DLRp2 [6,7,8]. Therefore, processes and methods are deployed that allow to estimate turbines with unlimited cooled stages. Additionally, an off-design procedure is proposed to consider the occurring stagnation temperature drop between stator and rotor based on a reference temperature offset. A simplified thermodynamic gas turbine model is used to analyze the different cooling air estimation methods. For this purpose, sensitivity analyses for the main cooling air parameters are carried out. Moreover, all methods that were developed for the most stressed operating point are compared. Finally, the simplified model is calibrated to NASA’s energy efficient engine [9].

Item URL in elib:https://elib.dlr.de/208738/
Document Type:Article
Title:Turbine cooling air estimation in thermodynamic simulations
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Schneider, BjörnBjoern.Schneider (at) dlr.dehttps://orcid.org/0000-0002-0496-6537173492771
Date:13 November 2024
Journal or Publication Title:CEAS Aeronautical Journal
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:Yes
In ISI Web of Science:Yes
DOI:10.1007/s13272-024-00776-0
Publisher:Springer
Series Name:CEAS Aeronautical Journal
ISSN:1869-5582
Status:Published
Keywords:Cooling air estimation, Thermodynamic engine simulation, Blade temperature prediction, Secondary air system, Gas turbine design
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:Clean Propulsion
DLR - Research area:Aeronautics
DLR - Program:L CP - Clean Propulsion
DLR - Research theme (Project):L - Virtual Engine
Location: Köln-Porz
Institutes and Institutions:Institute of Propulsion Technology > Engine
Deposited By: Schneider, Björn
Deposited On:10 Dec 2024 19:33
Last Modified:16 Sep 2025 04:13

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