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Single Source of Truth: Integrated Process Control and Data Acquisition System for the Development of Resistance Welding of CFRP Parts

Vistein, Michael and Mayer, Monika and Endraß, Manuel and Fischer, Frederic (2023) Single Source of Truth: Integrated Process Control and Data Acquisition System for the Development of Resistance Welding of CFRP Parts. In: 20th International Conference on Informatics in Control, Automation and Robotics, ICINCO 2023, 1, pp. 592-599. SciTePress. International Conference on Informatics in Control, Automation and Robotics, 13.-15. Nov. 2023, Rom, Italien. doi: 10.5220/0012161500003543. ISBN 978-989-758-670-5. ISSN 2184-2809.

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Abstract

For the development of a novel (industrial) process, in particular within a research environment, a very flexible and adjustable control and data acquisition system is required. Traditional SCADA systems often are not designed for frequent changes. To facilitate the development process, the storage of all relevant data from process parameters to measurement data at a single location, as a "single-source-of-truth" is desirable. This paper introduces an integrated process control and data acquisition system that is built around the open-source central data storage system "shepard" which facilitates the evaluation of the process and offers potential for inline-optimization. The system is evaluated by the example of the production of a thermoplastic component. As part of the European Clean Sky II large passenger aircraft project, the German Aerospace Center produces the 8-meter long upper shell of the multifunctional fuselage demonstrator (MFFD) made from thermoplastic composites. The frames are attached to the skin by resistance welding, which is done using an actuated gantry system. This novel process has the potential to disrupt standard aircraft assembly by dust-less welding in a fully automated yet interactively customizable manner which is hence relevant for every process development context.

Item URL in elib:https://elib.dlr.de/198272/
Document Type:Conference or Workshop Item (Speech)
Title:Single Source of Truth: Integrated Process Control and Data Acquisition System for the Development of Resistance Welding of CFRP Parts
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Vistein, MichaelUNSPECIFIEDhttps://orcid.org/0000-0001-6998-0017147715191
Mayer, MonikaUNSPECIFIEDhttps://orcid.org/0000-0002-4448-9501147715192
Endraß, ManuelUNSPECIFIEDhttps://orcid.org/0000-0003-4133-0834UNSPECIFIED
Fischer, FredericUNSPECIFIEDhttps://orcid.org/0000-0001-5421-4336UNSPECIFIED
Date:2023
Journal or Publication Title:20th International Conference on Informatics in Control, Automation and Robotics, ICINCO 2023
Refereed publication:Yes
Open Access:No
Gold Open Access:No
In SCOPUS:Yes
In ISI Web of Science:No
Volume:1
DOI:10.5220/0012161500003543
Page Range:pp. 592-599
Publisher:SciTePress
ISSN:2184-2809
ISBN:978-989-758-670-5
Status:Published
Keywords:Thermoplastic Composites, Resistance Welding, Process Control, Data Acquisition, SCADA
Event Title:International Conference on Informatics in Control, Automation and Robotics
Event Location:Rom, Italien
Event Type:international Conference
Event Dates:13.-15. Nov. 2023
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:Components and Systems
DLR - Research area:Aeronautics
DLR - Program:L CS - Components and Systems
DLR - Research theme (Project):L - Production Technologies
Location: Augsburg
Institutes and Institutions:Institute of Structures and Design > Automation and Production Technology
Deposited By: Vistein, Dr. Michael
Deposited On:29 Nov 2023 14:51
Last Modified:17 Jan 2024 09:11

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