elib
DLR-Header
DLR-Logo -> http://www.dlr.de
DLR Portal Home | Imprint | Privacy Policy | Contact | Deutsch
Fontsize: [-] Text [+]

ROBUST ASSEMBLY - QUALITY ASSURED WELDING TECHNOLOGIES FOR FULL-SCALE APPLICATIONS

Endraß, Manuel and Engelschall, Manuel and Mayer, Monika and Gänswürger, Philipp and Vistein, Michael and Schönheits, Manfred and Jarka, Stefan and Bauer, Simon and Fischer, Frederic and Schuster, Alfons and Larsen, Lars-Christian and Ferstl, Stefan and Kupke, Michael (2022) ROBUST ASSEMBLY - QUALITY ASSURED WELDING TECHNOLOGIES FOR FULL-SCALE APPLICATIONS. SAMPE Europe Conference 2022 Hamburg - Germany, 15.-17. Nov. 2022, Hamburg, Germany.

[img] PDF
708kB

Abstract

Thermoplastic welding technologies offer the possibility of producing an integral assembly out of two or more separate components, with an interface that is non-distinguishable to the component structure itself. However, institutional research on thermoplastic welding technologies is mostly focusing the technology readiness levels (TRL) one to three, demonstrating the validity of the functional principle in a reduced scale. Within the European Clean Sky 2 (CS 2) initiative, the Multifunctional Fuselage Demonstrator (MFFD) an eight-meter long, cylindrical aircraft fuselage barrel will be manufactured challenging different thermoplastic part manufacturing and welding technologies in full scale. Within this paper we are focusing to present the custom-made welding jigs and end-effectors for ultrasonic and resistance welding, developed for the MFFD upper shell assembly. To assure adequate integrated quality assurance the weld tools are equipped with various sensors for component positioning and process control. The accumulated data are validated and inline stored within a storage for heterogenous product and research data (shepard) to assure the robust process execution and safeguard traceability.

Item URL in elib:https://elib.dlr.de/192159/
Document Type:Conference or Workshop Item (Speech)
Title:ROBUST ASSEMBLY - QUALITY ASSURED WELDING TECHNOLOGIES FOR FULL-SCALE APPLICATIONS
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Endraß, ManuelUNSPECIFIEDhttps://orcid.org/0000-0003-4133-0834UNSPECIFIED
Engelschall, ManuelUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Mayer, MonikaUNSPECIFIEDhttps://orcid.org/0000-0002-4448-9501UNSPECIFIED
Gänswürger, PhilippUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Vistein, MichaelUNSPECIFIEDhttps://orcid.org/0000-0001-6998-0017133661202
Schönheits, ManfredUNSPECIFIEDhttps://orcid.org/0000-0002-5646-2111UNSPECIFIED
Jarka, StefanUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Bauer, SimonUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Fischer, FredericUNSPECIFIEDhttps://orcid.org/0000-0001-5421-4336UNSPECIFIED
Schuster, AlfonsUNSPECIFIEDhttps://orcid.org/0000-0002-7444-366XUNSPECIFIED
Larsen, Lars-ChristianUNSPECIFIEDhttps://orcid.org/0000-0002-4450-8581UNSPECIFIED
Ferstl, StefanUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Kupke, MichaelUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Date:November 2022
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
Status:Published
Keywords:Clean Sky 2, Multifunctional Fuselage Demonstrator, Resistance Welding, Ultrasonic Welding, Thermoplastic Composites
Event Title:SAMPE Europe Conference 2022 Hamburg - Germany
Event Location:Hamburg, Germany
Event Type:international Conference
Event Dates:15.-17. Nov. 2022
Organizer:SAMPE - Society for the Advancement of Material and Process Engineering
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:Components and Systems
DLR - Research area:Aeronautics
DLR - Program:L CS - Components and Systems
DLR - Research theme (Project):L - Production Technologies, L - Structural Materials and Design
Location: Augsburg
Institutes and Institutions:Institute of Structures and Design > Automation and Production Technology
Deposited By: Endraß, Manuel
Deposited On:12 Dec 2022 11:25
Last Modified:24 Apr 2023 13:32

Repository Staff Only: item control page

Browse
Search
Help & Contact
Information
electronic library is running on EPrints 3.3.12
Website and database design: Copyright © German Aerospace Center (DLR). All rights reserved.