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Towards increased reliability of resistance welded joints for aircraft assembly

Endraß, Manuel and Gänswürger, Philipp and Jarka, Stefan and Bauer, Simon and Fischer, Frederic and Ziche, Lorenz and Larsen, Lars-Christian and Kupke, Michael (2020) Towards increased reliability of resistance welded joints for aircraft assembly. ITHEC 2020, 13.-15. Oct. 2020, Bremen, Germany.

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Abstract

This study focuses on the opportunities and challenges of applying the static resistance welding process to a full scale upper shell fuselage demonstrator. An adapted resistance welding setup and process which produces high quality welds over the whole welding surface with a defined weld seam is described. The effects of scaling and the challenges that arise during the welding of the demonstrator are discussed. Approaches to solutions are presented to meet the required reliability of resistance welded joints in application.

Item URL in elib:https://elib.dlr.de/136832/
Document Type:Conference or Workshop Item (Poster)
Title:Towards increased reliability of resistance welded joints for aircraft assembly
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iD
Endraß, Manuelmanuel.endrass (at) dlr.dehttps://orcid.org/0000-0003-4133-0834
Gänswürger, Philippphilipp.gaenswuerger (at) dlr.deUNSPECIFIED
Jarka, StefanStefan.Jarka (at) dlr.deUNSPECIFIED
Bauer, SimonSimon.Bauer (at) dlr.deUNSPECIFIED
Fischer, FredericFrederic.Fischer (at) dlr.dehttps://orcid.org/0000-0001-5421-4336
Ziche, LorenzUNSPECIFIEDUNSPECIFIED
Larsen, Lars-Christianlars-christian.larsen (at) dlr.dehttps://orcid.org/0000-0002-4450-8581
Kupke, MichaelMichael.Kupke (at) dlr.deUNSPECIFIED
Date:October 2020
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
Status:Published
Keywords:Resistance Welding, Thermoplastic Composites, Upscaling, Manufacturing Engineering, Process Control and Monitoring, Multifunctional Fuselage Demonstrator
Event Title:ITHEC 2020
Event Location:Bremen, Germany
Event Type:international Conference
Event Dates:13.-15. Oct. 2020
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:fixed-wing aircraft
DLR - Research area:Aeronautics
DLR - Program:L AR - Aircraft Research
DLR - Research theme (Project):L - Structures and Materials (old)
Location: Augsburg
Institutes and Institutions:Institute of Structures and Design
Institute of Structures and Design > Automation and Production Technology
Institute of Structures and Design > Design and Manufacture Technologies
Deposited By: Endraß, Manuel
Deposited On:30 Oct 2020 09:47
Last Modified:20 Jun 2021 15:54

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