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Robot preformed CFRP rear pressure bulkhead as an example for highly automated manufacturing of large carbon fibre aircraft parts

Malecha, Marcin (2018) Robot preformed CFRP rear pressure bulkhead as an example for highly automated manufacturing of large carbon fibre aircraft parts. 7th Transport Research Arena TRA 2018, 16.-19. April 2018, Athen. DOI: 10.5281/zenodo.1486724

Full text not available from this repository.

Official URL: https://zenodo.org/record/1486724

Abstract

We present our approach to an automated solution for high quantity manufacturing of a Rear Pressure Bulkhead from carbon fibre reinforced plastics in one overall process using several robots in a single robotic cell. The process contains sub-processes such as cutting and delivering material, preforming cut-pieces and in-situ nondestructive testing. The focus is set on the sub-process of preforming, where many different plies (structure and reinforcing) are identified, picked-up, draped, transferred and laid-up into the mould. Online sensors as well as subsequent measurements of fibre angles and the exact position of the placed plies provide data for process monitoring and quality assurance documentation. The paper presents the design of the overall process and its possible implementation in factory environment as well as the latest stand of the development. We also discuss the comparison between our solution and the current manual manufacturing process.

Item URL in elib:https://elib.dlr.de/124297/
Document Type:Conference or Workshop Item (Speech)
Title:Robot preformed CFRP rear pressure bulkhead as an example for highly automated manufacturing of large carbon fibre aircraft parts
Authors:
AuthorsInstitution or Email of AuthorsAuthors ORCID iD
Malecha, MarcinBK-AQPUNSPECIFIED
Date:April 2018
Refereed publication:Yes
Open Access:No
In DOAJ:No
In SCOPUS:No
In ISI Web of Science:No
DOI :10.5281/zenodo.1486724
Status:Published
Keywords:automation; carbon fibre reinforced plastics; aircraft structure part; manufacturing process; robot; draping; pick&place; vacuum bagging; industry 4.0; cutting; nesting; gripping
Event Title:7th Transport Research Arena TRA 2018
Event Location:Athen
Event Type:international Conference
Event Dates:16.-19. April 2018
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:fixed-wing aircraft
DLR - Research area:Aeronautics
DLR - Program:L AR - Aircraft Research
DLR - Research theme (Project):L - Structures and Materials
Location: Augsburg
Institutes and Institutions:Institute of Structures and Design > Automation and Production Technology
Deposited By: Malecha, Marcin
Deposited On:05 Dec 2018 10:03
Last Modified:05 Dec 2018 10:03

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