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TAILOR-MADE THERMOPLASTICS: PRODUCTION TECHNOLOGY AND QUALITY ASSURANCE OF A THERMOPLASTIC AIRCRAFT FUSELAGE SKIN SEGMENT

Beyrle, Matthias and Glück, Roland and Braun, Georg and Endraß, Manuel and Fischer, Frederic and Huber, Armin and Kühnel, Michael and Schuster, Alfons and Jarka, Stefan and Schneier, Stefan and Rähtz, Christian and Gänswürger, Philipp and Gerngross, Tobias and Kupke, Michael (2017) TAILOR-MADE THERMOPLASTICS: PRODUCTION TECHNOLOGY AND QUALITY ASSURANCE OF A THERMOPLASTIC AIRCRAFT FUSELAGE SKIN SEGMENT. In: ICCM International Conferences on Composite Materials, 21. 21st International Conference on Composite Materials, 20.-25. Aug. 2017, Xi'an, China.

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Abstract

The production of carbon fiber reinforced plastic (CFRP) parts for aircrafts is very time and cost intensive. To be able to compete with metal based technologies both the area of application as well as the production of CFRPs must be reconsidered. For this reason the Center for Lightweight Production Technology (ZLP) at the German Aerospace Center (DLR) in Augsburg analyses the whole process chain along the production of CFRPs, starting from the choice of the material to the final assembly, on optimization potentials. Process automation and optimization is demonstrated on the basis of an aircraft skin segment demonstrator produced out of carbon fiber reinforced thermoplastic (CFRTP) material. This material class offers alternative processing technologies compared to their thermoset counterparts. Technology solutions for each process step are developed like automated preforming, Out-of-Autoclave vacuum consolidation, combined laser and milling processing as well as automated dustless assembly. An alternative production process for structural parts of aircrafts could be demonstrated using the advantages of thermoplastics.

Item URL in elib:https://elib.dlr.de/115608/
Document Type:Conference or Workshop Item (Speech)
Title:TAILOR-MADE THERMOPLASTICS: PRODUCTION TECHNOLOGY AND QUALITY ASSURANCE OF A THERMOPLASTIC AIRCRAFT FUSELAGE SKIN SEGMENT
Authors:
AuthorsInstitution or Email of AuthorsAuthors ORCID iD
Beyrle, Matthiasmatthias.beyrle (at) dlr.dehttps://orcid.org/0000-0002-3164-1068
Glück, Rolandroland.glueck (at) dlr.dehttps://orcid.org/0000-0001-7909-1942
Braun, GeorgGeorg.Braun (at) dlr.dehttps://orcid.org/0000-0002-8181-5513
Endraß, Manuelmanuel.endrass (at) dlr.dehttps://orcid.org/0000-0003-4133-0834
Fischer, Fredericfrederic.fischer (at) dlr.dehttps://orcid.org/0000-0001-5421-4336
Huber, Arminarmin.huber (at) dlr.dehttps://orcid.org/0000-0002-5694-8293
Kühnel, Michaelmichael.kuehnel (at) dlr.deUNSPECIFIED
Schuster, AlfonsAlfons.Schuster (at) dlr.dehttps://orcid.org/0000-0002-7444-366X
Jarka, Stefanstefan.jarka (at) dlr.deUNSPECIFIED
Schneier, Stefanstefan.schneier (at) dlr.deUNSPECIFIED
Rähtz, Christianchristian.raehtz (at) dlr.dehttps://orcid.org/0000-0001-8461-1957
Gänswürger, Philippphilipp.gaenswuerger (at) dlr.deUNSPECIFIED
Gerngross, Tobiastobias.gerngross (at) dlr.deUNSPECIFIED
Kupke, Michaelmichael.kupke (at) dlr.deUNSPECIFIED
Date:20 August 2017
Journal or Publication Title:ICCM International Conferences on Composite Materials
Refereed publication:Yes
Open Access:No
Gold Open Access:No
In SCOPUS:Yes
In ISI Web of Science:No
Volume:21
Status:Published
Keywords:CFRTP, Thermoplast, Composite, Automated Production
Event Title:21st International Conference on Composite Materials
Event Location:Xi'an, China
Event Type:international Conference
Event Dates:20.-25. Aug. 2017
Organizer:ICCM21
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:fixed-wing aircraft
DLR - Research area:Aeronautics
DLR - Program:L AR - Aircraft Research
DLR - Research theme (Project):L - Structures and Materials
Location: Augsburg
Institutes and Institutions:Institute of Structures and Design > Process and Automation
Deposited By: Beyrle, Matthias
Deposited On:11 Dec 2017 11:52
Last Modified:11 Dec 2017 11:52

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