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Standardized techno-economic assessment of synthetic natural gas and synthetic hydrogen natural gas production for the transport sector and gas grid

Heimann, Nathanael and Moser Rossel, Francisco Tomas and Raab, Moritz and Hüttenrauch, Jens (2026) Standardized techno-economic assessment of synthetic natural gas and synthetic hydrogen natural gas production for the transport sector and gas grid. Energy Conversion and Management, 251. Elsevier. doi: 10.1016/j.enconman.2025.120973. ISSN 0196-8904.

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Abstract

As CO2-emission hit new records, immediate emission reductions have to be achieved, especially in the transport and industrial sector an in domestic heat. As important backbone of the industrial and private sector, the existing natural gas grid is capable of storing and transporting large amounts of energy. Admixing synthetic natural gas to the gas grid could have an immediate impact on CO2-safings. Furthermore, admixing up to 30 % renewable H2 to the gas grid could improve resilience, lower costs, compared to synthetic natural gas, and could have positive impacts on the use in the transport sector. Based on rigorous process simulations in Aspen Plus V14 a techno-economic analysis for two production processes: high temperature TREMP and low temperature isothermal, has been carried out. The product quality has been set to the overlap of the requirements of the gas grid and the transport sector. Furthermore, three different higher hydrogen concentrations have been assessed. The TREMP process has a power-to-fuelefficiency of about 57 % compared to 55 % for the isothermal process, resulting in net production costs in 2018 of 185 €2018 MWhLHV -1 for TREMP versus 189 €2018 MWhLHV -1 for isothermal. An increase from 2 % to 30 % mol H2 reduces the NPC by about 2.6 % for TREMP and 2.7 % for the isothermal process in comparison to synthetic natural gas. Technical constraints and costs within the gas grid suggest a sweet spot of hydrogen admixture of up to 20 % vol. H2.

Item URL in elib:https://elib.dlr.de/225668/
Document Type:Article
Title:Standardized techno-economic assessment of synthetic natural gas and synthetic hydrogen natural gas production for the transport sector and gas grid
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Heimann, Nathanaelnathanael.heimann (at) dlr.dehttps://orcid.org/0009-0006-0833-0137223449983
Moser Rossel, Francisco TomasFrancisco.MoserRossel (at) dlr.deUNSPECIFIEDUNSPECIFIED
Raab, Moritzmoritz.raab (at) dlr.deUNSPECIFIEDUNSPECIFIED
Hüttenrauch, JensDBI Gas und Umwelttechnik GmBVUNSPECIFIEDUNSPECIFIED
Date:24 March 2026
Journal or Publication Title:Energy Conversion and Management
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:Yes
In ISI Web of Science:Yes
Volume:251
DOI:10.1016/j.enconman.2025.120973
Publisher:Elsevier
ISSN:0196-8904
Status:Published
Keywords:CNG Synfuel HSNG SNG PtG
HGF - Research field:Energy
HGF - Program:Energy System Design
HGF - Program Themes:Digitalization and System Technology
DLR - Research area:Energy
DLR - Program:E SY - Energy System Technology and Analysis
DLR - Research theme (Project):E - Energy System Technology, E - Materials for Chemical Energy Carriers
Location: Stuttgart
Institutes and Institutions:Institute of Engineering Thermodynamics > Energy System Integration
Deposited By: Heimann, Nathanael
Deposited On:12 Aug 2026 14:49
Last Modified:27 Aug 2026 11:21

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