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Experimental Investigation of the Efficiency of a Multi-Stack Fuel Cell System for Aviation Applications in the Megawatt Range

Sommer, Kai and Gienger, Andreas and Weiss-Ungethüm, Jörg and Bänsch, Cornelie (2025) Experimental Investigation of the Efficiency of a Multi-Stack Fuel Cell System for Aviation Applications in the Megawatt Range. In: 11ᵀᴴ EUROPEAN CONFERENCE FOR AERONAUTICS AND SPACE SCIENCES (EUCASS). EUCASS 2025, 2025-06-30 - 2025-07-04, Rom, Italien. doi: 10.13009/EUCASS2025-399.

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Abstract

An experimental study of a converter-free multi-stack fuel cell system (MFCS) with 10 PEMFC modules in 2s5p (series x parallel) configuration with megawatt power is presented. In full-parallel mode of the MFCS, maximum power output of 925.5 kW at 1635 A is obtained with up to 13.5 % performance loss due to parallel connection compared to theoretical maximum power. A partly-parallel setup yields 966.0 kW at 1719 A, reducing the loss to 9.6 %. Electrical interactions and oscillations are observed across strings under high loads. The results confirm feasibility while highlighting efficiency losses and architectural challenges in high-power converter-free fuel cell systems.

Item URL in elib:https://elib.dlr.de/220718/
Document Type:Conference or Workshop Item (Poster)
Title:Experimental Investigation of the Efficiency of a Multi-Stack Fuel Cell System for Aviation Applications in the Megawatt Range
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Sommer, Kaikai.sommer (at) dlr.dehttps://orcid.org/0009-0006-4751-6970199784214
Gienger, Andreasandreas.gienger (at) dlr.deUNSPECIFIEDUNSPECIFIED
Weiss-Ungethüm, JörgJoerg.Weiss-Ungethuem (at) dlr.dehttps://orcid.org/0000-0002-9563-5388UNSPECIFIED
Bänsch, CornelieCornelie.Baensch (at) dlr.deUNSPECIFIEDUNSPECIFIED
Date:July 2025
Journal or Publication Title:11ᵀᴴ EUROPEAN CONFERENCE FOR AERONAUTICS AND SPACE SCIENCES (EUCASS)
Refereed publication:No
Open Access:Yes
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
DOI:10.13009/EUCASS2025-399
Status:Published
Keywords:MFCS, PEM-FC, Megawatt operation, Experimental
Event Title:EUCASS 2025
Event Location:Rom, Italien
Event Type:international Conference
Event Start Date:30 June 2025
Event End Date:4 July 2025
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:Components and Systems
DLR - Research area:Aeronautics
DLR - Program:L CS - Components and Systems
DLR - Research theme (Project):L - Aircraft Systems
Location: Stuttgart
Institutes and Institutions:Institute of Engineering Thermodynamics > Energy System Integration
Deposited By: Sommer, Kai
Deposited On:15 Dec 2025 16:01
Last Modified:15 Dec 2025 16:01

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