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Solar Fuel Production by Thermochemical Particle Processes

Petzold, Marc and Weber, Anika and Giljanovic, Ante and Schürg, Sebastian and Grobbel, Johannes and Neises-von Puttkamer, Martina and Sattler, Christian (2025) Solar Fuel Production by Thermochemical Particle Processes. PARTEC 2025, 2025-09-23 - 2025-09-25, Nürnberg, Deutschland.

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Abstract

The use of thermochemical cycles for splitting water with the help of concentrated solar power provides an alternative and sustainable route for hydrogen production. Together with the ability to simultaneously split CO2 into carbon monoxide, these processes enable the production of synthesis gas, which is the building block for synthetic fuels and also widely used in the chemical industry. The splitting in a thermochemical two-step cycles uses a redox material to divide the process in a reduction and an oxidation step. During the reduction step (1), the redox material is regenerated by using high temperatures up to 1500 °C to release oxygen from its lattice structure. By exposing the activated material to water vapor and/or carbon dioxide at temperatures around 800-1000°C, oxygen ions are split off the gases and the material is re-oxidized, leaving hydrogen and/or carbon monoxide as product (2). M_ox -> M_red+O_2 (1) M_red+H_2 O/CO_2 -> M_ox+H_2/CO (2) Several processes using this concept were developed in the past, using mainly locally fixed monolithic structures of the redox materials. Their operation could show the general feasibility but suffered from inefficiency because of heat losses because of necessary temperature swings. This work will present alternative concepts with solid, moving particles of the redox material, which overcome aforementioned restrictions and allow better scalability. The solid particles are moved in a closed cycle. The reactions are separated spatially in different components, which allow for continuous operation. Particle/gas heat exchangers allow for heat recovery and modelling results suggest solar-to-fuel efficiencies up to 20%. Test settings and results of reactors operating with particles under concentrated irradiation will be presented. DEM/CFD simulations were used for design optimization of particle transport and flow. Furthermore, the particle selection and their properties will be addressed, as they influence the flow behavior and affect component design. Finally, current challenges regarding the material, design and operation will be discussed.

Item URL in elib:https://elib.dlr.de/219741/
Document Type:Conference or Workshop Item (Speech)
Title:Solar Fuel Production by Thermochemical Particle Processes
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Petzold, Marcmarc.petzold (at) dlr.dehttps://orcid.org/0000-0002-3871-117XUNSPECIFIED
Weber, AnikaAnika.Weber (at) dlr.dehttps://orcid.org/0000-0002-1979-6980UNSPECIFIED
Giljanovic, AnteAnte.Giljanovic (at) dlr.deUNSPECIFIEDUNSPECIFIED
Schürg, SebastianSebastian.Schuerg (at) dlr.deUNSPECIFIEDUNSPECIFIED
Grobbel, JohannesJohannes.Grobbel (at) dlr.dehttps://orcid.org/0000-0002-9942-5484UNSPECIFIED
Neises-von Puttkamer, Martinamartina.neises (at) dlr.dehttps://orcid.org/0000-0002-5449-4726UNSPECIFIED
Sattler, ChristianChristian.Sattler (at) dlr.dehttps://orcid.org/0000-0002-4314-1124UNSPECIFIED
Date:24 September 2025
Refereed publication:No
Open Access:No
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
Status:Published
Keywords:Solar Fuel, Thermochemical Water Splitting, Particles, Concentrated Solar Power
Event Title:PARTEC 2025
Event Location:Nürnberg, Deutschland
Event Type:international Conference
Event Start Date:23 September 2025
Event End Date:25 September 2025
HGF - Research field:Energy
HGF - Program:Materials and Technologies for the Energy Transition
HGF - Program Themes:Chemical Energy Carriers
DLR - Research area:Energy
DLR - Program:E SW - Solar and Wind Energy
DLR - Research theme (Project):E - Solar Fuels, E - Thermochemical Processes, E - Low-Carbon Industrial Processes, E - Materials for High-Temperature Thermal Technologies
Location: Jülich
Institutes and Institutions:Institute of Future Fuels
Deposited By: Petzold, Marc
Deposited On:28 Nov 2025 15:56
Last Modified:28 Sep 2026 14:12

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