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Image Segmentation for Leading Edge Experiments of Rocket Fins in an Arc-Heated Wind Tunnel

Assenmacher, Oliver and Hohn, Oliver and Rüttgers, Alexander and Gülhan, Ali (2025) Image Segmentation for Leading Edge Experiments of Rocket Fins in an Arc-Heated Wind Tunnel. In: AIDAA. CEAS-AIDAA Joint Conference 2025, 2025-12-01 - 2025-12-04, Turin, Italien.

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Abstract

Leading edges of rocket fins made from glass fibre composites were tested in the arc- heated wind tunnel L2K at the German Aerospace Center (DLR) under continuous high-enthalpy flow conditions. Under these aerothermal loads, the leading edge undergoes significant shape de- formation, and pyrolysis-induced melt products accumulate on the sides of the fin. Video record- ings of the experiments were captured and analysed to track the deformation of the leading edge and the formation of melt products at the sides of the fin. Computer vision algorithms for image segmentation are applied to this data to detect for each frame the region of the image that corre- sponds to the leading edge and the melt products, respectively. Ultimately, the goal of this analysis is to quantify the deformation of the leading edge and the formation of melt products over the du- ration of the experiment. The task of image segmentation is performed with a convolutional neural network, based on the U-Net architecture and the neural network approach is compared to a simple threshold procedure. Both methods are able to separate the images into the relevant regions, but the approach using thresholds struggles with the high variation in illumination along the fin and underestimates the amount of melt. Furthermore, the separation between melt and leading edge is difficult to achieve correctly with a threshold. In contrast, the U-Net approach agrees better with manual labels in both regards on unseen test frames. This improved fidelity in the detection of the leading edge and the melt products aids in the automatic analysis of these wind tunnel experiments.

Item URL in elib:https://elib.dlr.de/219496/
Document Type:Conference or Workshop Item (Speech)
Title:Image Segmentation for Leading Edge Experiments of Rocket Fins in an Arc-Heated Wind Tunnel
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Assenmacher, OliverUNSPECIFIEDhttps://orcid.org/0000-0003-4614-4715UNSPECIFIED
Hohn, OliverUNSPECIFIEDhttps://orcid.org/0000-0002-4225-7352UNSPECIFIED
Rüttgers, AlexanderUNSPECIFIEDhttps://orcid.org/0000-0001-6347-9272UNSPECIFIED
Gülhan, AliUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Date:3 December 2025
Journal or Publication Title:AIDAA
Refereed publication:Yes
Open Access:No
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
Status:Published
Keywords:Machine Learning, Computer Vision, High enthalpy, Arc-heated wind tunnel
Event Title:CEAS-AIDAA Joint Conference 2025
Event Location:Turin, Italien
Event Type:international Conference
Event Start Date:1 December 2025
Event End Date:4 December 2025
Organizer:Council of European Aerospace Societies (CEAS) and Italian Association of Aeronautics and Astronautics (AIDAA)
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Space
HGF - Program Themes:Space Transportation
DLR - Research area:Raumfahrt
DLR - Program:R RP - Space Transportation
DLR - Research theme (Project):R - Synergy Project Advanced Technologies for High Energetic Atmospheric Flight of Launcher Stages
Location: Köln-Porz
Institutes and Institutions:Institute of Software Technology
Institute of Software Technology > High-Performance Computing
Institute for Aerodynamics and Flow Technology > Supersonic and Hypersonic Technology
Institute for Aerodynamics and Flow Technology
Deposited By: Assenmacher, Oliver
Deposited On:02 Dec 2025 10:50
Last Modified:08 Dec 2025 10:58

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