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Next-Generation Molten Salt Thermal Energy Storage Based on Chlorides: Stirring Dynamic Corrosion Tests on Commercial Alloys

Marx, Philipp (2025) Next-Generation Molten Salt Thermal Energy Storage Based on Chlorides: Stirring Dynamic Corrosion Tests on Commercial Alloys. Master's, Universität Stuttgart.

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Abstract

Molten salts can be used in many ways as thermal energy storage media. The use of chloride salts is very promising in this regard, as it reduces investment costs and increases efficiency. However, due to their extremely high corrosiveness, they are not yet used commercially, as this would require special and very expensive alloys. Initial experiments show, however, that with suitable pre-treatment of the salt, corrosion of commercial stainless steels can be significantly reduced. These experiments were all carried out statically. However, since the salt moves in the real operation of a salt based thermal energy storage, this thesis attempts to take this into account through a dynamic experiment. It shows that the corrosion rates increase significantly and the value required by the US government (below 15 µm) cannot be met. Chromium depletion and the associated pitting corrosion are the main causes of this. To minimize the impact of corrosion, Nickel based alloys have to be used which are expensive for commercial scale deployment

Item URL in elib:https://elib.dlr.de/216577/
Document Type:Thesis (Master's)
Title:Next-Generation Molten Salt Thermal Energy Storage Based on Chlorides: Stirring Dynamic Corrosion Tests on Commercial Alloys
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Marx, Philippphilipp.marx (at) dlr.deUNSPECIFIEDUNSPECIFIED
DLR Supervisors:
ContributionDLR SupervisorInstitution or E-MailDLR Supervisor's ORCID iD
Thesis advisorBarot, Hemhem.barot (at) dlr.deUNSPECIFIED
Date:8 September 2025
Journal or Publication Title:Next-Generation Molten Salt Thermal Energy Storage Based on Chlorides: Stirring Dynamic Corrosion Tests on Commercial Alloys
Open Access:No
Number of Pages:90
Status:Published
Keywords:Molten chloride salts, Corrosion mitigation, Molten salt corrosion, High temperature stainless steel
Institution:Universität Stuttgart
Department:Institut für Gebäudeenergetik, Thermotechnik und Energiespeicherung
HGF - Research field:Energy
HGF - Program:Materials and Technologies for the Energy Transition
HGF - Program Themes:High-Temperature Thermal Technologies
DLR - Research area:Energy
DLR - Program:E SP - Energy Storage
DLR - Research theme (Project):E - Thermochemical Processes
Location: Stuttgart
Institutes and Institutions:Institute of Engineering Thermodynamics > Thermal Process Technology
Deposited By: Barot, Hem
Deposited On:19 Sep 2025 11:17
Last Modified:23 Sep 2025 13:10

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