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Life Cycle Assessment of Turbofan Engines: A Reverse Engineering Approach

Oestreicher, Anne and Kaup, Nils and Rahn, Antonia and Koffler, Josephine and Wende, Gerko (2025) Life Cycle Assessment of Turbofan Engines: A Reverse Engineering Approach. In: 32nd CIRP Conference on Life Cycle Engineering, LCE 2025. 32nd CIRP Conference on Life Cycle Engineering (LCE2025), 2025-04-07 - 2025-04-09, Manchester, UK. doi: 10.1016/j.procir.2024.12.091. ISSN 2212-8271.

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Abstract

As the environmental impact of the aviation industry becomes increasingly significant, there is a growing demand for detailed Life Cycle Assessments (LCAs) of aircraft components. Despite the evident necessity, comprehensive LCAs for turbofan engines remain relatively scarce. This is primarily due to the technical complexity of such engines and the lack of publicly available information on their detailed composition. The objective of this research paper is to present an LCA of an IAE V2500 engine, addressing its environmental footprint of its production. In order to determine the material composition and weight distribution for the LCA, a reverse engineering approach was employed. The resulting values were then employed in an LCA study. This included the extraction of raw materials and the manufacturing of the engine’s components. The findings of this study indicate that the production of a turbofan engine has a considerable environmental impact, emitting over 65,000 kg CO2 equivalents, with more than 61,000 kg CO2 equivalents attributed to the materials used. Furthermore, we propose a model-agnostic methodology that can be applied to other engine models, thereby ensuring adaptability and scalability.

Item URL in elib:https://elib.dlr.de/215424/
Document Type:Conference or Workshop Item (Speech)
Title:Life Cycle Assessment of Turbofan Engines: A Reverse Engineering Approach
Authors:
AuthorsInstitution or Email of AuthorsAuthor's ORCID iDORCID Put Code
Oestreicher, AnneUNSPECIFIEDhttps://orcid.org/0009-0005-8598-0080189229074
Kaup, NilsUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Rahn, AntoniaUNSPECIFIEDhttps://orcid.org/0000-0002-0528-5629UNSPECIFIED
Koffler, JosephineUNSPECIFIEDhttps://orcid.org/0009-0001-9263-3790189229076
Wende, GerkoUNSPECIFIEDUNSPECIFIEDUNSPECIFIED
Date:2025
Journal or Publication Title:32nd CIRP Conference on Life Cycle Engineering, LCE 2025
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:Yes
In ISI Web of Science:No
DOI:10.1016/j.procir.2024.12.091
ISSN:2212-8271
Status:Published
Keywords:life cycle assessment; aircraft engines; weight estimation; alloy melting energy
Event Title:32nd CIRP Conference on Life Cycle Engineering (LCE2025)
Event Location:Manchester, UK
Event Type:international Conference
Event Start Date:7 April 2025
Event End Date:9 April 2025
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:Air Transportation and Impact
DLR - Research area:Aeronautics
DLR - Program:L AI - Air Transportation and Impact
DLR - Research theme (Project):L - Air Transport Operations and Impact Assessment
Location: Hamburg
Institutes and Institutions:Institute of Maintenance, Repair and Overhaul > Product Life Cycle Management
Deposited By: Oestreicher, Anne
Deposited On:05 Aug 2025 10:08
Last Modified:28 Aug 2025 13:02

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