Successive Optimization of Airfoils, Planform and Twist for Aerodynamic Performance of Helicopter Rotor Blades

Abstract

The design of new helicopter rotor blades is a challenging task. The individual blade sections undergo very different flow conditions during the various flight regimes of the helicopter. In forward flight, the advancing side operates in a transonic regime where potentially shock waves can occur, while on the retreating side little flow velocities at high angle of attacks are seen up to reverse flow. In hover, the oncoming tip vortex of the previous blade drastically influences the inflow on the rotor. This paper joins the classical blade shape design with numerical optimization techniques. Opposing to the direct solution process of directly modifying the blade shape, the rotor blade is conventionally considered as a set of airfoils, a planform and a twist distribution. First, rotor airfoils are found through numerical optimization and then placed on the reference rotor. The planform & twist of this rotor are then also numerical optimized. The obtained trade-off blade for hover and forward flight drastically improved the performance over the reference HART-II blade (11% in forward flight, 5% in hover flight). In order to arrive at industrial relevant blades, further work including more disciplines becomes necessary.