Launch lock system for reaction wheels

Abstract

Launch loads are critical forces to the payload. Many structures are not designed to survive these loads, thus, additional systems which absorb them are required. These launch lock mechanisms are available in different varieties. For a future magnetic bearing reaction wheel, two different principles of launch lock mechanism concepts were developed and tested. The first one is based on a spring mechanism, while the second uses electromagnetism to move the locking pins. A first testing with prototypes of both was conducted to evaluate the functionality. Subsequently improvements regarding reducing the mass and construction volume were incorporated in the design. In the course of this, additive manufacturing with PLA filament has been used to study possible applications for these mechanisms. The spring concept resulted to be more reliable than the electromagnetic one, but requires a damping mechanism. A usage of additive manufactured PLA components is a promising possibility for the production.