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Highly automated manufacturing process of large airplane CFRP structures

Malecha, Marcin und Full, Thomas (2019) Highly automated manufacturing process of large airplane CFRP structures. 22nd International Conference on Composite Materials 2019, 2019-08-11 - 2019-08-16, Melbourne, Australia.

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Kurzfassung

At the Center for Lightweight Production Technology (ZLP) in Augsburg novel manufacturing technologies are under development. The focus lies on automation of lightweight materials production processes for large aerospace components. Complex geometry, high quality requirements, low rates and expensive production manufacturing processes are canon there. Our goal was to develop highly automated production chain for Rear Pressure Bulk Head (RPBH) of a typical long range civilian aircraft made out of dry carbon fabrics. We have designed possible smart process chain automation and joining of single steps of an existing manual process chain. For this purpose we have improved technologies from previous projects or developed new ones, introducing automated quality measures into the process. Also a modular manufacturing execution system (MES) in order to monitor and control the process chain was developed. The accomplished maturity level of the process was validated during manufacturing of a full-size demonstrator. The technology was presented at our research multifunctional robotic cell using flexible layouts and up to four robots equipped with different end effectors within single sub-process. The demonstrated process spans from the material logistic of the very first cut-piece to ready to infiltrate preform including vacuum bagging. Using data from the demonstration we also have estimated economic benefits of the presented solution.

elib-URL des Eintrags:https://elib.dlr.de/132039/
Dokumentart:Konferenzbeitrag (Vortrag, Poster)
Titel:Highly automated manufacturing process of large airplane CFRP structures
Autoren:
AutorenInstitution oder E-Mail-AdresseAutoren-ORCID-iDORCID Put Code
Malecha, MarcinMarcin.Malecha (at) dlr.dehttps://orcid.org/0000-0003-2824-0914NICHT SPEZIFIZIERT
Full, ThomasThomas.Full (at) dlr.deNICHT SPEZIFIZIERTNICHT SPEZIFIZIERT
Datum:16 August 2019
Referierte Publikation:Ja
Open Access:Nein
Gold Open Access:Nein
In SCOPUS:Nein
In ISI Web of Science:Nein
Status:veröffentlicht
Stichwörter:automation, rear pressure bulkhead, manufacturing, draping, CFRP, dry fibres, manufacturing execution system,
Veranstaltungstitel:22nd International Conference on Composite Materials 2019
Veranstaltungsort:Melbourne, Australia
Veranstaltungsart:internationale Konferenz
Veranstaltungsbeginn:11 August 2019
Veranstaltungsende:16 August 2019
Veranstalter :ICCM
HGF - Forschungsbereich:Luftfahrt, Raumfahrt und Verkehr
HGF - Programm:Luftfahrt
HGF - Programmthema:Flugzeuge
DLR - Schwerpunkt:Luftfahrt
DLR - Forschungsgebiet:L AR - Aircraft Research
DLR - Teilgebiet (Projekt, Vorhaben):L - Strukturen und Werkstoffe (alt)
Standort: Augsburg
Institute & Einrichtungen:Institut für Bauweisen und Strukturtechnologie > Automation und Produktionstechnologie
Hinterlegt von: Malecha, Marcin
Hinterlegt am:12 Dez 2019 11:50
Letzte Änderung:24 Apr 2024 20:35

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