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Up-scaling of resorcinol-formaldehyde (RF) and carbon (C) aerogel synthesis to pilot plant scale production

Meyer, Eva and Heinrich, Charlotte and Milow, Barbara (2018) Up-scaling of resorcinol-formaldehyde (RF) and carbon (C) aerogel synthesis to pilot plant scale production. 4th International Seminar on Aerogels 2018, 24. - 26. Sept. 2018, Hamburg, Deutschland.

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Abstract

One of the biggest obstacles for resorcinol formaldehyde (RF) and carbon (C) aerogels to enter the market is their poor availability on a large scale. In general, the industry is very interested, but often industry-related testing is not possible due to lack of large quantities. Within the three year project AeroPROCast, sponsored by the German Federal Ministry for Economic Affairs and Energy (BMWi), routines for the technical production of RF and C aerogel granulates will be developed. Around 100 liters of sol are prepared in one batch. After aging and drying, carbonization of the as prepared RF aerogel leads to the desired C aerogel. The properties of these aerogels synthesized in laboratory and technical scale according to the same recipe are compared and presented. The required granular size of the aerogels is realized by simple grinding of the monolithic pieces. The aerogel granulate is used as sand core additive [1] to avoid many casting defects and therefore reduce the casting rejection [2]. This leads to an increase of energy efficiency as reflected by first economic studies of the industrial project partner. [1] Ratke L., Milow B., Gießereikerne mit verbesserten Eigenschaften II, Patent DE102008056842A1 [2] Meyer E., Barowski A., Schestakow M., Milow B., Ratke L., Aerogele als Sandkernadditive zur Verbesserung der Gussteilqualität, GIESSEREI 103, 2016, 40-45

Item URL in elib:https://elib.dlr.de/121975/
Document Type:Conference or Workshop Item (Poster)
Title:Up-scaling of resorcinol-formaldehyde (RF) and carbon (C) aerogel synthesis to pilot plant scale production
Authors:
AuthorsInstitution or Email of AuthorsAuthors ORCID iD
Meyer, Evaeva.meyer (at) dlr.deUNSPECIFIED
Heinrich, CharlotteCharlotte.Heinrich (at) dlr.dehttps://orcid.org/0000-0002-8970-9598
Milow, Barbarabarbara.milow (at) dlr.dehttps://orcid.org/0000-0002-6350-7728
Date:September 2018
Refereed publication:Yes
Open Access:Yes
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
Status:Published
Keywords:aerogel synthesis up-scaling foundry application
Event Title:4th International Seminar on Aerogels 2018
Event Location:Hamburg, Deutschland
Event Type:international Conference
Event Dates:24. - 26. Sept. 2018
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Transport
HGF - Program Themes:Terrestrial Vehicles (old)
DLR - Research area:Transport
DLR - Program:V BF - Bodengebundene Fahrzeuge
DLR - Research theme (Project):V - NGC Fahrzeugstruktur (old)
Location: Köln-Porz
Institutes and Institutions:Institute of Materials Research > Aerogele
Deposited By: Heinrich, Dr. Charlotte
Deposited On:18 Oct 2018 10:59
Last Modified:31 Jul 2019 20:19

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