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Production Optimization of high Performance Carbon Fiber Reinforced Thermoplastic Composite Crash-Elements

Beyrle, Matthias and Fischer, Frederic and Endraß, Manuel and Häberle, Leonhard and Stefani, Thomas (2016) Production Optimization of high Performance Carbon Fiber Reinforced Thermoplastic Composite Crash-Elements. In: ITHEC 2016: 3rd International Conference & Exhibition on Thermoplastic Composites, P04. ITHEC 2016 3rd International Conference & Exhibition on Thermoplastic Composites, 11.-12. Okt. 2016, Bremen. ISBN 978-3-933339-29-4

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Abstract

The production of carbon fiber reinforced thermoplastic (CFRTP) parts consists of time and energy consuming steps that have great potential for optimization and automation. The research at the DLR in Augsburg aims at efficient thermoplastic composite production utilizing the advantages of a hot press that is integrated in a flexible robot cell. The potential for improvement is analyzed along the whole process chain from as-delivered material to the finished part. This paper presents a set of optimization approaches along this process chain. The investigated process steps include preforming, transfer of ply-stacks, and consolidation of ply-stacks to organo sheets. Special focus will be given to the reduction of process steps and an optimized vacuum consolidation. At the DLR in Augsburg an efficient CFRTP-production has been setup, optimized and verified.

Item URL in elib:https://elib.dlr.de/109626/
Document Type:Conference or Workshop Item (Poster)
Title:Production Optimization of high Performance Carbon Fiber Reinforced Thermoplastic Composite Crash-Elements
Authors:
AuthorsInstitution or Email of AuthorsAuthors ORCID iD
Beyrle, MatthiasMatthias.Beyrle (at) dlr.dehttps://orcid.org/0000-0002-3164-1068
Fischer, Fredericfrederic.fischer (at) dlr.dehttps://orcid.org/0000-0001-5421-4336
Endraß, Manuelmanuel.endrass (at) dlr.dehttps://orcid.org/0000-0003-4133-0834
Häberle, Leonhardleonhard.haeberle (at) dlr.deUNSPECIFIED
Stefani, Thomasthomas.stefani (at) dlr.deUNSPECIFIED
Date:11 October 2016
Journal or Publication Title:ITHEC 2016: 3rd International Conference & Exhibition on Thermoplastic Composites
Refereed publication:Yes
Open Access:No
Gold Open Access:No
In SCOPUS:No
In ISI Web of Science:No
Page Range:P04
Editors:
EditorsEmail
Borgmann, HubertMesse Bremen
ISBN:978-3-933339-29-4
Status:Published
Keywords:Carbon Fiber Reinforced Thermoplastics (CFRTP), High Performance Thermoplastic Composite, Preforming, Vacuum Consolidation, OOA, Thermoforming, Automated Process Chain
Event Title:ITHEC 2016 3rd International Conference & Exhibition on Thermoplastic Composites
Event Location:Bremen
Event Type:international Conference
Event Dates:11.-12. Okt. 2016
Organizer:Messe Bremen
HGF - Research field:Aeronautics, Space and Transport
HGF - Program:Aeronautics
HGF - Program Themes:fixed-wing aircraft
DLR - Research area:Aeronautics
DLR - Program:L AR - Aircraft Research
DLR - Research theme (Project):L - Structures and Materials
Location: Augsburg
Institutes and Institutions:Institute of Structures and Design > Automation and Quality Assurance in Production
Institute of Structures and Design > Design and Manufacture Technologies
Deposited By: Beyrle, Matthias
Deposited On:19 Dec 2016 11:35
Last Modified:19 Dec 2016 11:35

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