Lessons learned from wind tunnel testing of a droop-nose morphing wingtip

Abstract

This work presents the lessons learned from wind tunnel tests of a droop-nose morphing wingtip as part of the EU project NOVEMOR. The design followed a sequential chain and was largely driven through optimization tools, including a glass-fiber composite skin optimization tool and a topology optimization tool for the design of internal super-elastic and aluminium compliant mechanisms. The device was tested in the low speed tunnel at the University of Bristol to determine the structural response under aerodynamic loading. Measurements of strain from strain gauges show that the structure is capable of handing the aerodynamic loads though also show an imbalance of strain between the components. Measurements of surface pressures show a small variation of cp with the 2° droop morphing variation as per the target. The wind tunnel testing showed that further developments to the design chain are necessary, in particular the need for a concurrent as opposed to sequential chain for the design of the various components. Considerations of other problem formulations, the inclusion of nonlinear finite element analysis, and ways to interpret the structural boundary of the topology optimization results with more confidence are required. The utilization of super-elastic materials in morphing structures may also prove to be highly beneficial for their performance.