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Net Shape Manufacturing of Fabric Reinforced Oxide/Oxide Components via Resin Transfer Molding and Pyrolysis

Heidenreich, B. and Krenkel, W. and Frieß, M. and Gedon, H. (2004) Net Shape Manufacturing of Fabric Reinforced Oxide/Oxide Components via Resin Transfer Molding and Pyrolysis. 28 th International Cocoa Beach Conference and Exposition on Advanced Ceramics & Composites, Cocoa Beach, Florida, USA, 25-30.01.2004.

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Abstract

CMC materials on the basis of oxide fibers and oxide matrices offer inherent oxidation stability and chemical resistance and therefore can be used for long term applications at high temperatures. For this materials one of the most interesting field of application are aircraft turbine engines, e.g. for thin-walled structures of hot gas liners or for heat shields in the combustion chamber. The DLR developed a modified process for the manufacturing of Oxide/Oxide-CMC on the basis of the liquid polymer infiltration (LPI). Hereby, dry preforms made of fiber fabrics were pressure infiltrated with polysiloxane precursors via resin transfer molding (RTM) and pyrolised. To demonstrate the process` potential for the manufacture of large complex CMC structures, an exemplary intake ramp for a propulsion system was developed. The intake ramp was made in a near net shape technique by the manufacturing of seven thin-walled, tubular profiles which were nondetachably assembled during an in situ joining process. The effort for the final machining with diamond coated tools could therefore be reduced to the interface regions. With this technique a thin-walled, complex structure with outer dimensions of 265 mm x 110 mm x 35 mm and a low mass of only 0.4 kg could be realized. In this paper, the material properties and the construction and manufacturing of the intake ramp is presented.

Document Type:Conference or Workshop Item (Speech)
Additional Information: LIDO-Berichtsjahr=2005,
Title:Net Shape Manufacturing of Fabric Reinforced Oxide/Oxide Components via Resin Transfer Molding and Pyrolysis
Authors:
AuthorsInstitution or Email of Authors
Heidenreich, B.UNSPECIFIED
Krenkel, W.UNSPECIFIED
Frieß, M.UNSPECIFIED
Gedon, H.WIWEB
Date:2004
Status:Published
Keywords:manufacture, intake ramp, CMC, composites, ceramic, oxide, liquid polymer infiltration, LPI, polysiloxane
Event Title:28 th International Cocoa Beach Conference and Exposition on Advanced Ceramics & Composites, Cocoa Beach, Florida, USA, 25-30.01.2004
Organizer:The American Ceramic Society
HGF - Research field:Aeronautics, Space and Transport (old)
HGF - Program:Space (old)
HGF - Program Themes:W RP - Raumtransport
DLR - Research area:Space
DLR - Program:W RP - Raumtransport
DLR - Research theme (Project):UNSPECIFIED
Location: Stuttgart
Institutes and Institutions:Institute of Structures and Design
Deposited By: elib DLR-Beauftragter
Deposited On:16 Sep 2005
Last Modified:14 Jan 2010 13:24

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